China supplier Gic Spline Shaft Coupling Motor Couplings motor coupling

Product Description

GIC Spline Shaft Coupling Motor Couplings

Description of GIC Spline Shaft Coupling Motor Couplings
>Integrated structure, the overall use of high-strength aluminum alloy materials
>Elastic action compensates radial, angular and axial deviation
>No gap shaft and sleeve connection, suitable for CHINAMFG and reverse rotation
>Designed for encoder and stepper motor
>Fastening method of clamping screw

 

Catalogue of GIC Spline Shaft Coupling Motor Couplings

 

 

model parameter

common bore diameter d1,d2

ΦD

L

L1

L2

F

M

tightening screw torque
(N.M)

GIC-12xl8.5

2,3,4,5,6

12

18.5

0.55

1.3

2.5

M2.5

1

GIC-16xl6

3,4,5,6,6.35

16

16

0.55

1.4

3.18

M2.5

1

GIC-16×23

3,4,5,6,6.35

16

23

0.55

1.4

3.18

M2.5

1

GIC-19×23

3,4,5,6,6.35,7,8

19

23

0.55

1.4

3.18

M2.5

1

GIC-20×20

4,5,6,6.35,7,8,10

20

20

0.55

1.5

3.75

M2.5

1

GIC-20×26

4,5,6,6.35,7,8,10

20

26

0.55

1.5

3.75

M3

1.5

GIC-25×25

5,6,6.35,7,8,9,9.525,10,11,12

25

25

0.6

1.7

4.84

M3

1.5

GIC-25×31

5,6,6.35,7,8,9,9.525,10,11,12

25

31

0.6

1.8

4.46

M3

1.5

GIC-28.5×38

6,6.35,8,9,9.525,10,11,12,12.7,14

28.5

38

0.8

2.1

5.62

M4

2.5

GIC-32×32

8,9,9.525,10,11,12,12.7,14,15,16

32

32

0.8

2.3

6.07

M4

2.5

GIC-32×41

8,9,9.525,10,11,12,12.7,14,15,16

32

41

0.8

2.3

6.02

M4

2.5

GIC-38×41

8,9,9.525,10,11,12,14,15,16,17,18,19

38

41

0.8

2.7

5.32

M5

7

GIC-40×50

8,9,9.525,10,11,12,14,15,16,17,18,19,20

40

50

0.8

2.7

6.2

M5

7

GIC-40×56

8,10,11,12,12.7,14,15,16,17,18,19,20

40

56

0.8

2.7

8.5

M5

7

GIC-42×50

10,11,12,12.7,14,15,16,17,18,19,20,22,24

42

50

0.8

2.7

6.2

M5

7

GIC-50×50

10,12,12.7,14,15,16,17,18,19,20,22,24,25,28

50

50

0.8

2.9

7.22

M6

12

GIC-50×71

10,12,12.7,14,15,16,17,18,19,20,222425,28

50

71

0.8

3.3

8.5

M6

12

model parameter

Rated torque(N.m)

allowable eccentricity

(mm)

allowable deflection angle

(°)

allowable axial deviation

(mm)

maximum speed

(rpm)

static torsional stiffness

(N.M/rad)

weight

(g)

GIC-12xl8.5

0.5

0.1

2

±0.2

11000

60

4.8

GIC-16xl6

0.5

0.1

2

±0.2

10000

80

8

GIC-16×23

0.5

0.1

2

±0.2

9500

80

9.3

GIC-19×23

1

0.1

2

±0.2

9500

80

13

GIC-20×20

1

0.1

2

±0.2

10000

170

14

GIC-20×26

1

0.1

2

±0.2

7600

170

16.5

GIC-25×25

2

0.15

2

±0.2

6100

780

26

GIC-25×31

2

0.15

2

±0.2

6100

380

29

GIC-28.5×38

3

0.15

2

±0.2

5500

400

51

GIC-32×32

4

0.15

2

±0.2

5000

1100

56

GIC-32×41

4

0.15

2

±0.2

500

500

65

GIC-38×41

6.5

0.2

2

±0.2

650

650

107

GIC-40×50

6.5

0.2

2

±0.2

600

650

135

GIC-40×56

8

0.2

2

±0.2

800

800

142

GIC-42×50

8.5

0.2

2

±0.2

800

850

135

GIC-50×50

20

0.2

2

±0.2

1000

1000

220

GIC-50×71

20

0.2

2

±0.2

1000

1000

330

 

 

 

 

 

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motor coupling

Can Motor Couplings Compensate for Angular, Parallel, and Axial Misalignments?

Yes, motor couplings are designed to compensate for different types of misalignments, including angular, parallel, and axial misalignments. The ability to accommodate misalignment is a key feature of motor couplings, and various coupling types offer different levels of misalignment compensation:

1. Angular Misalignment:

Angular misalignment occurs when the motor and driven equipment shafts are not perfectly aligned in the same plane, causing an angle between them. Motor couplings, especially flexible couplings, can effectively compensate for angular misalignment. Flexible couplings like jaw couplings, beam couplings, and oldham couplings can tolerate angular misalignment to a certain extent while transmitting torque smoothly.

2. Parallel Misalignment:

Parallel misalignment happens when the motor and driven equipment shafts are not perfectly aligned along their axis, leading to offset displacement. Flexible couplings, such as bellows couplings and disc couplings, are well-suited to accommodate parallel misalignment. These couplings can maintain good misalignment tolerance while providing high torsional stiffness for efficient torque transmission.

3. Axial Misalignment:

Axial misalignment occurs when there is a linear offset between the motor and driven equipment shafts along the axis. For some flexible couplings, a limited amount of axial misalignment can be tolerated. However, specific coupling types, such as self-aligning ball bearing couplings, are more suitable for handling higher levels of axial misalignment.

It is important to note that while motor couplings can compensate for misalignment, they have their limits. Excessive misalignment can lead to premature wear, reduced efficiency, and potential coupling failure. Proper alignment during installation and regular maintenance are essential to ensure the coupling’s misalignment compensation remains effective over time.

When selecting a motor coupling, consider the type and amount of misalignment expected in your application. Choose a coupling that offers the required level of misalignment compensation, ensuring smooth power transmission and extending the lifespan of the coupling and connected components.

“`motor coupling

How to Identify Signs of Wear or Failure in a Motor Coupling?

Regular inspection of motor couplings is essential to detect signs of wear or potential failure. Identifying these signs early can prevent unexpected breakdowns and ensure the safety and efficiency of the power transmission system. Here are some indicators to look for:

1. Visible Damage:

Check for any visible damage to the coupling components, such as cracks, chips, or deformations. These may indicate stress or excessive wear.

2. Abnormal Noise:

Listen for any unusual noises during operation, such as rattling, clicking, or grinding sounds, which could suggest misalignment or component damage.

3. Vibration:

Excessive vibration during operation may indicate coupling misalignment or component wear.

4. Temperature Changes:

Notice any significant increases in the temperature of the coupling during operation, as it may suggest excessive friction or improper lubrication.

5. Misalignment:

Check for any misalignment between the motor and driven equipment shafts, as misalignment can lead to accelerated coupling wear.

6. Excessive Backlash:

If you observe excessive play or free movement in the coupling when changing rotational direction, it may indicate increased backlash and potential coupling wear.

7. Lubrication Issues:

Inspect the coupling for signs of insufficient or contaminated lubrication, as improper lubrication can lead to increased friction and wear.

8. Increased Downtime:

If you notice more frequent maintenance or unplanned downtime, it may be a sign of coupling wear or potential failure.

9. Shaft Movement:

Observe any axial or radial movement in the motor or driven equipment shafts, which could indicate coupling wear or misalignment.

10. Age and Usage:

Consider the age of the coupling and the total operating hours. Older couplings or those subjected to heavy usage may be more susceptible to wear and require closer inspection.

If you identify any of these signs, it’s essential to address the issue promptly. Depending on the severity of the wear or failure, the appropriate action may involve adjusting the alignment, replacing worn components, or replacing the entire coupling. Regular maintenance and inspection schedules can help catch potential problems early and extend the life of the motor coupling, contributing to a more reliable and efficient power transmission system.

“`motor coupling

Types of Motor Couplings and Their Applications in Different Industries

Motor couplings come in various types, each designed to meet specific requirements and applications in different industries. Here are some common types of motor couplings and their typical uses:

1. Rigid Couplings:

Rigid couplings provide a solid and inflexible connection between the motor shaft and the driven equipment. They are ideal for applications where precise alignment and torque transmission are critical. Rigid couplings are commonly used in machine tools, robotics, and high-precision industrial equipment.

2. Flexible Couplings:

Flexible couplings are designed to accommodate misalignment between the motor and driven equipment shafts. They can handle angular, parallel, and axial misalignment, reducing stress on bearings and increasing the system’s flexibility. Flexible couplings find applications in pumps, compressors, conveyors, and other machinery where misalignment may occur due to vibration or thermal expansion.

3. Gear Couplings:

Gear couplings use toothed gears to transmit torque between the motor and the driven equipment. They provide high torque capacity and are suitable for heavy-duty applications, such as steel rolling mills, cranes, and marine propulsion systems.

4. Disc Couplings:

Disc couplings use thin metal discs to transmit torque. They offer high torsional stiffness, allowing precise motion control in applications like servo systems, CNC machines, and robotics.

5. Jaw Couplings:

Jaw couplings use elastomeric elements to dampen vibrations and accommodate misalignment. They are commonly used in small electric motors and general-purpose machinery.

6. Bellows Couplings:

Bellows couplings have a flexible accordion-like structure that compensates for misalignment while maintaining torsional rigidity. They are used in vacuum systems, optical equipment, and other high-precision applications.

7. Grid Couplings:

Grid couplings use a flexible grid element to transmit torque and dampen vibrations. They are suitable for applications in pumps, compressors, and conveyor systems where shock loads and misalignment are common.

8. Magnetic Couplings:

Magnetic couplings use magnetic fields to transmit torque between the motor and driven equipment. They are commonly used in applications requiring hermetic sealing, such as pumps and mixers handling hazardous or corrosive fluids.

Each type of motor coupling offers unique advantages and is chosen based on the specific needs of the industry and the application. Proper selection and installation of the right coupling type enhance efficiency, reliability, and safety in motor-driven systems across various industries.

“`
China supplier Gic Spline Shaft Coupling Motor Couplings   motor couplingChina supplier Gic Spline Shaft Coupling Motor Couplings   motor coupling
editor by CX 2024-05-09

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