China Standard Shenzhen Advanced CNC Manufacturing Technology Custom Steel Metal Automotive/Aumobile/Motorcycle/Ship/Boat/Machine/ Argricultural Machinery/Motor Shaft Coupling motor coupling

Product Description

HangZhou Advanced CNC manufacturing technology Custom steel metal automotive/aumobile/motorcycle/ship/boat/machine/ argricultural machinery/motor shaft coupling

Click here and specify your inquiry, contact us to get an online quote now!

How to get a quote?

 

1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!

 

Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.

Project Support: Free Sample Offered Before Production starts

Examples projects

 

What we can offer

 

Advantages »Free sample offered before production
»Good machining quality and warm service
»Reasonable Pricing and outstanding quality provided
»Competitive shipping cost service with discount sometimes
»MOQ 1PCS and small quantity order accepted, mass production supported
»Professional engineering service when any modification required
»Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment

»20 sets of CNC turning machines;

»30 sets of the most technologically advanced machining CNC milling machines;

»25 sets of Multi-Spindle Japan Precision Swiss CNC lathes

RFQ Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer
» 1-3 Work Days Only
» Submit RFQ with complete commercial terms
Sample Making Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc.
» Sample L/T: 1 week
» Continuous Sample Status Tracking
» Complete Documents for sample approval
Order Management CRM System → Open Order Confirm → Logistic Arrangement.
» Production L/T: 2-4 wks
» Weekly Open Order Confirm
» Preferred 3PL Service to Customers
Quality Control Certificates: RoHS, ISO9001:2008, SGS.
IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training.
» Plant Audit and Qualified by world famous company
» Strict Quality Management Procedure with Traceability
Application »Aerospace
»Automotive
»Lighting fittings
»Motorbike
»PhotoGear
»EDC Tools
» Marine
»Office equipment
»Home appliance
»Medical equipment
»Telecommunication
»Electrical & Electronics
»Fire detection system, etc.

Production information

1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper C11000, C12000, C12000 C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.

2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
 

 

 

3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
 

Aluminum parts

Brushing
Polishing
Clear Anodized
Color Anodized
Sandblast Anodized
Chemical Film
Stainless Steel parts Polishing
Passivated
Sandblasting
Plating
Steel Parts Zinc plating
Oxide Black
Nickel plating
Chrome plating
Carburized
Heat treatment
Powder Coated
Plastic Parts Chrome plating
Polishing

4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.

5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.

6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.

7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.

8). Packing & Shipping way:

1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.

2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.

3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications

 

About us

Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.

We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CHINAMFG to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
 

 

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Want to know more about us? Email us now!

 

 

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motor coupling

Exploring the Use of Elastomeric Materials in Flexible Motor Couplings

Elastomeric materials play a crucial role in the design and function of flexible motor couplings. These materials offer unique properties that make them well-suited for power transmission applications. Here’s an exploration of their use in flexible motor couplings:

1. Flexibility and Damping:

Elastomeric materials, such as rubber or urethane, are highly flexible, allowing them to absorb and dampen vibrations and shocks generated during motor operation. This damping property helps reduce resonance and noise, improving the overall performance of the power transmission system.

2. Misalignment Compensation:

Flexible motor couplings with elastomeric inserts can accommodate both angular and parallel misalignments between the motor and driven equipment shafts. The elastomeric material provides some radial compliance, allowing for smooth torque transmission even when the shafts are slightly misaligned.

3. Shock Absorption:

In applications where the motor or driven equipment is subjected to sudden shocks or impacts, elastomeric materials act as shock absorbers. They absorb and dissipate the impact energy, protecting the coupling and connected components from damage.

4. Low Inertia:

Elastomeric couplings typically have low inertia due to the lightweight nature of the elastomeric material. This low inertia reduces the rotational resistance and allows for rapid acceleration and deceleration of the connected equipment.

5. Corrosion Resistance:

Elastomeric materials are often resistant to corrosion, making them suitable for use in various industrial environments where exposure to moisture or chemicals may occur.

6. Electrical Isolation:

Elastomeric couplings provide electrical isolation between the motor and driven equipment shafts. This is advantageous in applications where electrical continuity must be avoided.

7. Easy Installation:

Elastomeric couplings are generally easy to install due to their simple and lightweight construction. They do not require special tools or complex alignment procedures, making them a popular choice in many applications.

8. Maintenance-Free Operation:

Properly designed and maintained elastomeric couplings can offer maintenance-free operation over extended periods. The absence of mechanical wear elements reduces the need for regular maintenance and replacement.

The use of elastomeric materials in flexible motor couplings provides numerous benefits, making these couplings suitable for a wide range of applications. Their ability to compensate for misalignment, dampen vibrations, and withstand shocks makes them particularly advantageous in situations where smooth and reliable power transmission is essential.

“`motor coupling

Explaining the Concept of Backlash and Its Impact on Motor Coupling Performance

Backlash is a critical factor in motor coupling performance and refers to the clearance or play between mating components within the coupling. In the context of motor couplings, it specifically relates to the amount of free movement or angular displacement that occurs when there is a change in direction of the driven shaft without a corresponding immediate change in the driving shaft.

Backlash in motor couplings can occur due to several factors:

  • Manufacturing Tolerances: Variations in the manufacturing process can lead to slight clearances between coupling components, introducing backlash.
  • Wear and Tear: Over time, the coupling components may experience wear, leading to increased clearance and backlash.
  • Misalignment: Improper alignment between the motor and driven equipment shafts can cause additional play in the coupling, resulting in increased backlash.

The impact of backlash on motor coupling performance includes the following:

1. Reduced Accuracy:

Backlash can lead to inaccuracies in motion transmission. When the direction of rotation changes, the free play in the coupling must be taken up before torque can be effectively transmitted. This delay in motion transfer can cause positioning errors and reduced accuracy in applications requiring precise movements.

2. Vibration and Noise:

Excessive backlash can cause vibration and noise during operation. The sudden engagement of the coupling components after a change in direction can create shocks and vibrations that may affect the overall system performance and lead to premature wear of coupling components.

3. Reduced Efficiency:

Backlash results in power loss, especially in applications with frequent changes in direction. The energy required to take up the clearance in the coupling reduces the overall efficiency of power transmission.

4. Wear and Fatigue:

Repeated impacts due to backlash can accelerate wear and fatigue of coupling components, leading to a shorter lifespan and potential coupling failure.

5. Safety Concerns:

In certain applications, particularly those involving heavy machinery or high-speed operations, excessive backlash can pose safety risks. The lack of immediate response to directional changes can affect the control and stability of the equipment.

To mitigate the effects of backlash, it is essential to select motor couplings with low or controlled backlash and to maintain proper alignment during installation. Regular inspection and maintenance can help identify and address any increasing backlash, ensuring the motor coupling operates with optimum performance and reliability.

“`motor coupling

Types of Motor Couplings and Their Applications in Different Industries

Motor couplings come in various types, each designed to meet specific requirements and applications in different industries. Here are some common types of motor couplings and their typical uses:

1. Rigid Couplings:

Rigid couplings provide a solid and inflexible connection between the motor shaft and the driven equipment. They are ideal for applications where precise alignment and torque transmission are critical. Rigid couplings are commonly used in machine tools, robotics, and high-precision industrial equipment.

2. Flexible Couplings:

Flexible couplings are designed to accommodate misalignment between the motor and driven equipment shafts. They can handle angular, parallel, and axial misalignment, reducing stress on bearings and increasing the system’s flexibility. Flexible couplings find applications in pumps, compressors, conveyors, and other machinery where misalignment may occur due to vibration or thermal expansion.

3. Gear Couplings:

Gear couplings use toothed gears to transmit torque between the motor and the driven equipment. They provide high torque capacity and are suitable for heavy-duty applications, such as steel rolling mills, cranes, and marine propulsion systems.

4. Disc Couplings:

Disc couplings use thin metal discs to transmit torque. They offer high torsional stiffness, allowing precise motion control in applications like servo systems, CNC machines, and robotics.

5. Jaw Couplings:

Jaw couplings use elastomeric elements to dampen vibrations and accommodate misalignment. They are commonly used in small electric motors and general-purpose machinery.

6. Bellows Couplings:

Bellows couplings have a flexible accordion-like structure that compensates for misalignment while maintaining torsional rigidity. They are used in vacuum systems, optical equipment, and other high-precision applications.

7. Grid Couplings:

Grid couplings use a flexible grid element to transmit torque and dampen vibrations. They are suitable for applications in pumps, compressors, and conveyor systems where shock loads and misalignment are common.

8. Magnetic Couplings:

Magnetic couplings use magnetic fields to transmit torque between the motor and driven equipment. They are commonly used in applications requiring hermetic sealing, such as pumps and mixers handling hazardous or corrosive fluids.

Each type of motor coupling offers unique advantages and is chosen based on the specific needs of the industry and the application. Proper selection and installation of the right coupling type enhance efficiency, reliability, and safety in motor-driven systems across various industries.

“`
China Standard Shenzhen Advanced CNC Manufacturing Technology Custom Steel Metal Automotive/Aumobile/Motorcycle/Ship/Boat/Machine/ Argricultural Machinery/Motor Shaft Coupling   motor couplingChina Standard Shenzhen Advanced CNC Manufacturing Technology Custom Steel Metal Automotive/Aumobile/Motorcycle/Ship/Boat/Machine/ Argricultural Machinery/Motor Shaft Coupling   motor coupling
editor by CX 2024-04-17

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