China Professional 51-61kg. Cm High Torque 12V 24V Mini Low Rpm Brush DC Electric Worm Gear Motor for Robot Price DC Worm Geared Motor vacuum pump brakes

Product Description

BG 63ZYT DC Brushed Motor 
Environmental Conditons -20ºC~50ºC
Lnsulation Clase B
Protection class IP44
Noise ≤65dB
Self-Locking Function YES
Lifespan >1000h

 

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
 Voltage    Power  

  Speed  

Gear Ratio

 Torque    Current   Speed    Current   Torque   Current 
V W rpm 1:xx N.m A rpm A   N.m   A  
BG-63ZYT-1   12 90 50 1:60 5.0 7.5 60 0.5 / /
BG-63ZYT-2  24 100 45 1:60 5.5

4.0

55 0.5 / /
BG-63ZYT-3 48 120 30 1:60 6.0 3.0 40 0.6 / /
We can also customize products according to customer requirements .  

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CHINAMFG in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CHINAMFG and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

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Application: Universal, Industrial, Household Appliances, Car, Wiper
Operating Speed: Low Speed
Excitation Mode: DC
Function: Control, Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China Professional 51-61kg. Cm High Torque 12V 24V Mini Low Rpm Brush DC Electric Worm Gear Motor for Robot Price DC Worm Geared Motor   vacuum pump brakesChina Professional 51-61kg. Cm High Torque 12V 24V Mini Low Rpm Brush DC Electric Worm Gear Motor for Robot Price DC Worm Geared Motor   vacuum pump brakes
editor by CX 2024-04-12


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